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- Contents
- Table of Contents
- Troubleshooting
- Bookmarks
Table of Contents
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Table of Contents
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Read this Manual Entirely before Operating the Z-Spray
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Product / Warranty Registration
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L T Rich Products Warranty
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Component Manufactures' Warranties
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Conditions Which Void Warranty
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Warranty Exceptions
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About this Manual
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Safety Information Page
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Safety Guards and Covers
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Operational Safety Rules
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Maintenance Safety Rules
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Storage Safety Rules
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Engine Maintenance
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Hydraulic System Maintenance
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Traction Unit Maintenance
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Spray System Maintenance
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Spreader System Maintenance
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Operations
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Spraying Operations
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Spray Calibration/Tip Chart/Liquid Quantities
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Spreader Operation
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5.1 Spreader Calibration/Layout
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Part Number/Pictorial
- Parts Breakdowns/Part Numbers
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Parts List
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Troubleshooting
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Optional Carrying Rack System
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Loading Procedures, Weights Limits and Dimensions
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Warranty Card
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Maintenance Chart
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Quick Links
- 1 Engine Maintenance
- 2 Traction Unit Maintenance
- 3 Hydraulic System Maintenance
- 4 Parts Breakdowns/Part Numbers
- 5 Parts List
- 6 Troubleshooting
- Download this manual
OWNERS MANUAL
JR36R / ZS-3620R Z-Spray
Table ofContents
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Table of Contents
Summary of Contents for L.T. Rich Products Z-Spray JR36R
- Page 1 OWNERS MANUAL JR36R / ZS-3620R Z-Spray...
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Page 3: Table Of Contents
TABLE OF CONTENTS SECTION 1 TO THE OWNER PAGE Read this manual entirely BEFORE operating the Z-Spray………………………..…..1 Product / Warranty Registration…………….…………………………………..……...1 L T Rich Products Warranty……………………………………………………………1 Component Manufactures’ Warranties…………………………………………..……..2 Conditions Which Void Warranty……………………………………………….……..2 Warranty Exceptions……………………………………………………………..……..2 SECTION 2 SAFETY INFORMATION PAGE About this manual………………………………………………………………...….2-3 Safety guards and covers……………………………………………………………….3 Operational Safety Rules……………………………………………………………….3... -
Page 4: Read This Manual Entirely Before Operating The Z-Spray
Serial Number: __________________________ L.T. Rich Products, Inc Warranty L.T. Rich Products, Inc warrants its line of equipment to be free of defects in material and factory workmanship for a period of 12 months of purchase. Any exception to this will be explicitly stated in an individual warranty agreement in the operator’s manual of that stated piece of equipment. -
Page 5: Component Manufactures' Warranties
Component Manufactures’ Warranty Some of the component parts of the Z-Spray are warranted by their respective manufactures. These parts are: Hydro-Gear Pumps/Motors Parker Wheel Motors Subaru Engine Delevan Pump The complete manufactures’ warranty information for these components is located in the back of this manual. -
Page 6: Safety Guards And Covers
The illustrations and data used in the manual were current at the time of printing, but the Z-Spray may vary slightly due to ongoing engineering changes. L. T. Rich Products, Inc reserves the right to implement engineering and design changes to the Z-Spray as may be necessary without prior notification. -
Page 7: Storage Safety Rules
Periodically tighten all nuts, bolts and screws and check that all fasteners are properly installed to ensure that the Z-Spray is in safe operating condition. Never perform maintenance on the Z-Spray while parking brake is disengaged. Storage Safety Rules Never store the Z-Spray in any area accessible by children. Never store the Z-Spray with fuel in the tank inside a building where fumes could reach an open flame or spark. -
Page 8: Hydraulic System Maintenance
Hydraulic System Maintenance Hydro-Gear recommends that the fluid and filter(s) be changed every 500 hours. Use any type of motor oil in a 5W-40 Synthetic or equivalent. Hydraulic system requires 25 micron hydraulic filters (part # 80404) or equivalent to be used. -
Page 9: Spray System Maintenance
Inspect wheel and caster assembly every 25 hours for bearing wear, damage, debris, and proper installation. Inspect all bolts, washers, nuts, pins and other mounting hardware of Z-Spray once a week to ensure that hardware pieces are properly tightened. Spray System Maintenance The Z-Spray has both a granular spreader system as well as a liquid spray system. -
Page 10: Operations
Check agitator wire on a daily basis. If wire is not present, product will run the risk of building up prior to reaching hopper door and not spreading evenly. SECTION 4 Z-SPRAY OPERATIONS Operations Upon turning the key on to start the unit, apply full choke. Once unit has started, release first the choke and then the brake. - Page 11 Creating pressure to these nozzles is done through the Throttle Valve. Threading the Throttle Valve in (picture # 1) will create pressure to either the boom nozzles or the hose reel. Threading the Throttle Valve out (picture # 2) will bring pressure to the tank(s) and create agitation.
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Page 12: Spray Calibration/Tip Chart/Liquid Quantities
(Hose reel Chrome Valve in closed position) (Hose reel Chrome Valve in open position) Periodically check the in-line filter for any debris in the screen. If debris is present, this can create erratic pressure spikes and/or not allow the proper flow through system. After clearing any debris, ensure that rubber seal remains intact and tighten In-line filter cap (if not installed properly, this will allow air to get in the system and system will lose or not create pressure). - Page 13 Useful Formulas GPA x MPH x W (Per Nozzle) 5,940 GAL/1,000sq ft x MPH x W (Per Nozzle) 5,940 x GPM (Per Nozzle) MPH x W GAL/1,000sq ft 136 x GPM (Per Nozzle) MPH x W GPM - Gallons Per Minute GPA - Gallons Per Acre GAL/1,000sq ft -...
- Page 14 *Turbo FloodJet Tips used ONLY on boom less units* ALERT!!! Never operate all 3 nozzles at the same time (refer to manual for examples) _______SPACING__________ CAPACITY CAPACITY 34” Drop NOZZLE Size NOZZLE GALLONS PER 1,000 SQ. FT. IN GPM OZ./MIN 3 MPH 4 MPH 5 MPH...
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Page 15: Spreader Operation
Spreader Operation The JR36R / ZS-3630 Z-Spray unit is equipped with a 120 lb spreader. The hydraulic hopper motor with the spreader control rate knob allows variable spread widths from 3 to 25 feet. This depends on volume/density, particle size and rate of travel, and weather conditions. -
Page 16: Parts Breakdowns/Part Numbers
(Diffuser, Deflector & Hopper cable) (Hydraulic hopper motor) (Rate Dial) (Diffuser shown on underside of opening) SECTION 5 PARTS Part Number / Pictorial Page 13... - Page 17 Electric Parts Part # Description 80202 Pump on-off switch 80204-2010 Spot Spray Switch (foot switch only) 80205 Wiring Harness 80206 30 AMP Fuse 80207 Starter Solenoid 80208 Battery Box 80120-2010 12 Volt Battery (*cannot ship, local pickup only*) 80214-A Tach/Hour Meter 80215 Key Switch (wiring harness)
- Page 18 Caster Parts Part # Description NS-10061-L Left Side Locking Caster NS-10061-R Right Side Locking Caster 80306 Dust Cap 80308 Caster Bearing 80009 Castle Nut 80302 Caster Bearing Seal CP18X112 Cotter Pin Spot Spray Gun Part # Description 60040 Spot Spray Gun 60041 Spot Spray Tip ¼”...
- Page 19 Manifold Assembly Part # Description 60049 ½ MPT X ¾ HOSE BARD 90 DEGREE 60023 ½ TO ¼ BUSHING 60022 ½ FPT TEE 60058 ¾ MPT X ½ MPT REDUCING NIPPLE 60032 GAUGE, 60PSI 60010 DIRECTO VALVE \ AA6B 60027 ½...
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Page 20: Parts List
Parts List 80020 JUNIOR REAR WHEEL ASSY 20X8X8 80019-MM FRONT ZPLUG WHEEL ASSY. 13X6.5X6 80200-Striker Trail Tech Striker Speedometer 80202 PUMP ON-OFF SWITCH\nCH-M-58031-01 80204-FOOT FOOT SPOT SPRAY SWITCH ASSY. 2010FS-01 SWITCH ASSY. 80210 12 VOLT BATTERY\nSS11UL1 CCA350 80215 KEY SWITCH\n4F463 80214-A TACH/HOUR METER 80301... - Page 21 HZ200BLK-06-47 47" BOOM HOSE JR36R HZ200BLK-06-62 62" BOOM HOSE JR36R HZ200BLK-06-79 79" BOOM HOSE JR36R IGJCFXXX0606-8 JR36R 8" RETURN HOSE ASSEMBLY 80440 HYDRAULIC SPREADER MOTOR\nMTE 207 60035 STRAINER 50mesh W/ CHECK VALVE 60038 BOOM ELBOWS\n3NTL38 60061 INLINE STRAINER ASSEMBLY50 MESH\n122-3/4/PP-50 60023 1/2' TO 1/4' BUSHING\n3RB1214 80511...
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Page 22: Troubleshooting
SECTION 6 TROUBLE SHOOTING Troubleshooting Engine: Not starting. There are a few reasons as to why your engine fails to start. If the engine does not turn over, then the battery could be dead, bad connection to the battery wires, key switch may be bad, 30 AMP fuse on the wiring harness (orange wire) may be blown or the starter solenoid may be bad (you will hear the starter solenoid trying to click on, but nothing is happening). - Page 23 Granular: There are numerous potential challenges that can happen on the granular side due to the amount of use this portion of the unit sees. If product is not spreading evenly or consistently, then look for a few things with your hopper impeller or hopper diffuser.
- Page 24 Honda Engine Wiring Harness Schematics Page 21...
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Page 25: Loading Procedures, Weights Limits And Dimensions
**OPTIONAL CARRYING RACK SYSTEM** (Part # 90131) Ideal for transporting the Ride-On to and from the jobsite Rugged Stainless Steel Construction Ramps easily fold into an upright position Fits any class 4 or 5, 2-inch Receiver (must be rated for 600 lbs. -
Page 26: Warranty Card
L. T. Rich Products Inc Warranty Registration Card Serial #: Company Name: Company Address: City / State: Company Phone: Company Fax: Company Contact: Company Email: *Please circle what most accurately describes your business* Commercial Sports Complex School Municipal Cemetery Home Owner Other Dealer Name: Dealer Address:... -
Page 27: Maintenance Chart
Maintenance Chart Daily Weekly Bi-Weekly Monthly Yearly Hours SERVICE ACTION(S) Front Caster Wheels (grease) Front Caster Yokes (grease) Front Tire Pressure (22 PSI) Rear Tire Pressure (18 PSI) Rear Rim Nut Torque (75lbs) Rear Hub Castle Nut (check cotter pin) Hopper Cables (lubricate w/ Silicone Spray) Accuway Cable...
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Z-spray zs-3620r
